Materials: 1″ Wood ball dowel caps, 5/16″ Wood dowel, Xacto blade, Rare Earth Magnets, Super glue, E6000, T Pins, Small Cupcake Pan
Step 1: Fill the hole. I chose to purchase wooden spheres with holes pre-drilled, meaning I didn’t get to choose the depth of the hole and it was way too deep for my magnets. So I purchased a wood dowel and used it to fill the hole. Insert the dowel into the hole and make a pencil mark at the edge of the sphere, this will measure the depth of the hole. Then use your magnet to mark off the depth you need to leave free to glue your magnet so the top edge of the magnet is flush with the outside of the wood sphere. Use the Xacto blade to cut your dowel down to length. Don’t worry if it isn’t precise – we aren’t factories here, we are people – it probably isn’t going to be precise, just own it and move on. This diagram shows what the finished piece will look like if we cut it down the middle, with the wood sphere, the filler dowel and the magnet on top.
Step 2: Glue the dowel in place. Use a drop of super glue at the bottom of the hole in your sphere to secure the dowel in place. Don’t purchase a dowel that is too large, it is better to have the dowel slide in easily than to worry about getting it precise. No one will see what the dowel looks like once you are finished.
Step 3: Glue the magnet in place. This was by far the hardest step, for a few reasons. Dealing with magnets, and especially the super strong rare earth magnets, can be a pain. They are small and difficult to handle with just your fingers, but being, well, magnets, they stick to every tool I have. If anyone out there knows of pliers made of plastic that I could use to hold these magnets and get them into place, please let me know! I chose to use E6000 so that I could get a nice strong hold on my magnets, with their shiny surface they often peel off any glue I’ve tried before, especially hot glue. So, I used E6000 which is very strong but unfortunately takes 24 hours to cure, which means I needed a way to make sure the magnet stayed where I wanted it, which was flush to the outer edge of the sphere so it would make contact with any future magnetic surfaces. However, rarely was my dowel the precise correct height to get the magnet into the perfect place, so I used T pins to ‘hang’ the magnet in place while the glue cured. Basically the magnet stuck to the T pin, and the T pin sat exactly flush with the surface of the sphere, so it meant that the magnet would cure into the glue at exactly the correct height. Why bother with the dowel at all if I was going to hang the magnets off the T pins like this anyway? Because E6000 shrinks when it cures, and its one thing to fill in the fractional space between the dowel and the magnet with glue, its another to fill in half an inch of air with glue.
What do your favorite magnets look like? I’d love to hear about them in the comments below.
Ciao, Allison